Category Archives: Safety at Work

BSI – Standards for welding

 

Welding

BSI welding standards cover specifications, procedures and tests for use by welders, quality controllers and manufacturers. The safety, reliability and cost effectiveness of welded products requires the welds to be of adequate quality. Failing to control welding correctly can result, in the worst case scenario, catastrophic failure and loss of life, and at the least, delays, related costs and contractual issues.

Welding is one of the most regulated occupations in the world and welders are subject to a strict regime of testing and re-testing in accordance with British, European and/or international standards. A reasonable assurance of competence of welders, together with ensuring a ‘best practice’ system for quality control, is achieved by adopting appropriate standards and ensuring welders are qualified, trained and tested appropriately. Welding standards can help qualify welding procedures, monitor production/site activities, as well as regulate the personnel for welding coordination and supervision. BSI publishes standards, guidelines and specifications to help companies meet welding requirements. These publications cover a wide range of welding disciplines and areas including welder qualification and procedures, welding equipment, consumables, Non-Destructive Testing (NDT) and much more. The following are the most common industries using welding standards: • Oil & Gas • Power • Aerospace • Engineering & Fabrication • Automotive • Rail • Shipbuilding • Defence • Off Highway • Electronics • Medical • Equipment, consumables & materials • Nuclear • Structural Steel & Construction.

British Standards for Welding

  • General welding
  • Definitions and symbols for welding
  • Destructive testing of welds
  • Electric arc welding equipment
  • Gas welding and cutting appliances
  • Brazing and braze welding
  • Pipework welding
  • Resistance welding and equipment
  • Qualification of welding personnel and welding procedures
  • Acceptance levels for flaws in welds
  • Welding consumables
  • Health and Safety
  • Prefabrication of primers
  • Welding of steel for concrete enforcement and stainless steel
  • Non-destructive testing (NDT) including ultrasonic, radiographic and guide wave.
The majority of weld testing and inspection can be separated into two categories: Destructive Testing and Non-Destructive Testing. Destructive testing is usually a cheaper method of inspection. It is more widely used for testing mass produced parts where sacrificing one or two components for testing is acceptable. There are numerous methods of NDT some of which are simple and others which require specialist operators and expensive equipment such as x-ray testing. It is also an area of growth and innovation in the industry.

General welding – Key standards These general standards are an important supplement to the more specific welding standards listed under the other categories. They include standards for quality in arc welding, aerospace, stud welding and other allied processes. BS EN 1011 Series – Welding guidelines BS EN ISO 5817 Welding in steel – quality levels BS EN ISO 3834 Series – quality for welding Definitions and symbols for welding – Key standards These standards also support many other welding standards providing general definitions, symbols and references, illustrations and vocabulary/glossary for the welding standards portfolio. BS EN ISO 2553 Welding and allied processes. Symbolic representation on drawings. Welded joints BS 499-1 Welding terms and symbols. Glossary for welding, brazing and thermal cutting BS EN ISO 4063 Welding and allied processes. Nomenclature of processes and reference numbers Destructive testing of welds – Key standards This is usually used for testing mass produced parts where sacrificing one or two components for testing is acceptable. BS EN ISO 5173 Destructive tests on welds in metallic materials – Bend tests BS EN ISO 9015 Parts 1 & 2 Destructive tests on welds in metallic materials – Hardness and micro-hardness testing. Electric arc welding equipment – Key standards BS EN 60974 Series. Arc welding equipment. BS EN 50504 Validation of arc welding equipment Gas welding and cutting appliances – Key standards BS EN ISO 9013 Thermal cutting. Classification of thermal cuts. Geometrical product specification and quality tolerances BS EN ISO 3281 Gas welding equipment. Rubber hoses for welding, cutting and allied processes BS EN 13622 Gas welding equipment. Terminology. Terms used for gas welding equipment Brazing and braze welding – Key standards BS EN ISO 17672 Brazing. Filler materials BS EN 14324 Brazing. Guidance on the application of brazed joints BS EN 13134 Brazing. Procedure approval. BS EN 13585 Qualification test of brazers and brazing operators Pipework welding – Key standards BS 4515-1 Specification for welding of steel pipelines on land and offshore – Carbon and carbon manganese steel pipelines BS 4515-2 Specification for welding of steel pipelines on land and offshore – Duplex stainless steel pipelines BS 2633 Specification for Class I arc welding of ferritic steel pipework for carrying fluids BS 2971 Specification for class II arc welding of carbon steel pipework for carrying fluids Resistance welding & equipment – Key standards These standards outline methods and quality requirements for all resistance welding BS 7670 Steel nuts and bolts for resistance projection welding – Specification for welding of weld nuts and weld bolts BS 1140 Specification for resistance spot welding of uncoated and coated low carbon steel Qualification of welding personnel and welding procedures – Key standards To provide a well-defined basis for planning welding operations and to ensure a system for quality control during welding, organizations need to issue the relevant welding procedure specifications, and ensure that welders are qualified and appropriately trained and tested. Standards help organizations achieve this. BS EN ISO 15614 Series. Specification and qualification of welding procedures for metallic materials. Welding procedure tests. BS EN 287-1 Qualification test of welders. Fusion welding – Steels BS EN ISO 9606 Series. Qualification test of welders. Fusion welding BS EN ISO 14731 Welding coordination. Tasks and responsibilities BS EN ISO 14732 Specification and qualification of welding procedures for metallic materials. General rules. Acceptance levels for flaws in welds – Key standards BS 7910 Guide to methods for assessing the acceptability of flaws in metallic structures BS 7608 Code of practice for fatigue design and assessment of steel structures. Welding consumables – Key standards The standards cover all types of welding consumables including covered electrodes, cored wires, solid wires, rods, strips and fluxes. BS EN ISO 14341 Welding consumables. Wire electrodes and weld deposits for gas shielded metal arc welding of non alloy and fine grain steels. Classification BS EN ISO 14343 Welding consumables. Wire electrodes, strip electrodes, wires and rods for arc welding of stainless and heat resisting steels. Classification BS EN ISO 2560 Welding consumables. Covered electrodes for manual metal arc welding of non-alloy and fine grain steels. Classification BS EN ISO 14175 Welding consumables. Gases and gas mixtures for fusion welding and allied processes.


Health & safety – Key standards Welding and allied processes produce airborne particles and gaseous by-products that can be harmful to our health. Knowledge of the quantity and composition of the airborne particles and gases emitted can be useful for occupational hygienists in assessing workplace exposure and determining appropriate control measures. The following standards assist in ensuring best practice and risk reduction: BS EN ISO 15011 Series. Health and safety in welding and allied processes. Laboratory methods for sampling fume and gases BS EN ISO 10881 Parts 1 & 2 Health and safety in welding and allied processes. Sampling of airborne particles and gases in the operator’s breathing zone BS EN ISO 15012 Parts 1 & 2 Health and safety in welding and allied processes Pre-fabrication primers for welding – Key standards Pre-fabrication primers are usually applied to steel plates and sections prior to fabrication eg welding/gas cutting. BE EN ISO 17652-2 Test for shop primers in relation to welding and allied processes Welding of steel for concrete reinforcement & stainless steel – Key standards BS EN ISO 17660 Series. Welding of reinforcing steel Welding of stainless steel – Key standards BS EN 1011-3 Arc welding of stainless steels – Recommendations Welding thermoplastics & thermoplastic moulded components – Key standards This is an emerging area of technology and new projects are in the pipeline. Standards are being developed specifically for the joining of thermoplastic materials using the following welding processes: laser, linear vibration, spin, orbital, hot plate, infrared, hot gas convection and ultrasonic; and the following staking processes: ultrasonic, heat, hot air and infrared. BS EN 13067 Qualification testing of welders – welded assemblies BS EN 1778 Characteristics for welded thermoplastic constructions PD CEN TR 16862 responsibilities, knowledge, skills and competence BS EN 12814 Series. Testing of welded joints New work: Welding of thermoplastic moulded components & Specification of thermal joining processes.


Non-destructive Testing (NDT) By definition, non destructive testing is the testing of materials for surface or internal flaws or metallurgical condition, without interfering with the integrity of the material or its suitability for service. The technique can be applied on a sampling basis for individual investigation or may be used for complete checking of material in a production quality control system. There are several different methods: Ultrasonics – Ultrasonic Testing (UT) is a family of non-destructive testing techniques based in the propagation of ultrasonic waves in the object or material tested. This technique is used for the detection of internal and surface (particularly distant surface) defects in sound conducting materials. In most common UT applications, very short ultrasonic pulse-waves with centre frequencies ranging from 0.1-15 MHz, and occasionally up to 50 MHz, are transmitted into materials to detect internal flaws or to characterize materials. A considerable degree of skill is required to assess the results but this method is useful for thickness of metals up to 300mm, and results are instant and detailed. There is currently work being undertaken to develop standards for ultrasonic phased array equipment. Key standards BS EN ISO 17640 Ultrasonic testing. Techniques, testing levels and assessment. BS EN ISO 11666 Ultrasonic testing. Acceptance levels BS EN ISO 23279 Ultrasonic testing. Characterization of indications in welds. BS EN ISO 2400 Ultrasonic testing. Specification for calibration block No.1 BS EN ISO 16811 Ultrasonic testing. Sensitivity and range setting BS EN ISO 16810 Ultrasonic testing. General principles BS EN ISO 16827 Ultrasonic testing. Characterization and sizing of discontinuities BS EN 12668 Parts 1, 2 & 3 Characterization and verification of ultrasonic examination equipment: Instruments and Probes BS EN ISO 18563 Series. Non-destructive testing – Characterization and verification of ultrasonic phased array equipment.


Radiographic testing – X-ray & Gamma – Industrial radiography is a method of inspecting materials for hidden flaws by using the ability of short wavelength electromagnetic radiation (high energy photons) to penetrate various materials. This method is useful for thin sections and is suitable for any material. However there are health risks involved. Key standards BS EN ISO 17635 Parts 1 & 2 Radiographic testing. X & Gamma ray techniques with film and digital detectors BS EN ISO 19232 Series. Image quality of radiographs BS EN 16407-1 Radiographic inspection of corrosion and deposits in pipes by X and gamma rays BS EN ISO 10675 Parts 1 & 2 Acceptance levels for radiographic testing BS EN ISO 11699 Parts 1 & 2 Industrial radiographic film Industrial computed tomography (CT) scanning is any computer-aided tomographic process, usually x-ray computed tomography, that (like its medical imaging counterparts) uses irradiation (usually with x-rays) to produce three-dimensional representations of the scanned object both externally and internally. Industrial CT scanning has been used in many areas of industry for internal inspection of components. Some of the key uses for CT scanning have been flaw detection, failure analysis, metrology, assembly analysis and reverse engineering applications. Key standards BS EN 16016 Parts 1-4: Radiation methods. Computed tomography: Terminology; Principle, equipment and samples; Operation and interpretation; Qualification BS EN 14784 Parts 1 & 2: Industrial computed radiography with storage phosphor imaging plates Infrared thermography – Infrared thermography, thermal imaging, and thermal video are examples of infrared imaging science. Thermographic cameras detect radiation in the infrared range of the electromagnetic spectrum and produce images of that radiation, called thermograms. Key standards BS ISO 10878 Infrared thermography. Vocabulary Magnetic particle inspection – Magnetic particle inspection (MPI) is a process for detecting surface and slightly subsurface discontinuities in ferromagnetic materials such as iron, nickel, cobalt, and some of their alloys. Key standards BS EN ISO 17638 Magnetic particle testing BS EN ISO 23278 Magnetic particle testing of welds. Acceptance levels BS EN ISO 3059 Penetrant & magnetic particle testing. Viewing conditions BS EN ISO 9934 Series Magnetic particle testing. General principles; Detection media; Equipment (Revision ongoing – publication 2015) Penetration testing – This method is frequently used for the detection of surface breaking flaws in nonferromagnetic materials. Key standards BS EN ISO 3452 Series 2013 Penetrant testing. General principles; Testing of penetrant materials; Reference test blocks; Equipment; Penetrant testing at temperatures. BS EN ISO 23277 Penetrant testing of welds. Acceptance levels BS EN ISO 12706 Penetrant testing. Vocabulary Eddy current methods – An electromagnetic NDT method based on the process of inducing electrical currents into a conductive material and observing the interaction between the currents and the material. Suitable for the determination of a wide range of conditions of conducting material, such as defect detection, composition, hardness, conductivity, permeability etc. in a wide variety of engineering metals. Key standards BS EN ISO 12718 Eddy current testing. Vocabulary BS EN ISO 15548 Series. Equipment for eddy current examination BS EN ISO 15549 Eddy current testing. General principles BS EN 1711 2000 Eddy current examination of welds by complex plane analysis. Acoustic emission/ Leak detection – Acoustic emission (AE) is the sound waves produced when a material undergoes stress (internal change), as a result of an external force. The technique is used, for example, to study the formation of cracks during the welding process, as opposed to locating them after the weld has been formed with the more familiar ultrasonic testing technique. It is also valuable for detecting cracks forming in pressure vessels and pipelines transporting liquids under high pressures. Key standards BS EN 1330-9 Terminology. Terms used in acoustic emission testing BS EN 15856 Acoustic emission. General principles of AE testing for the detection of corrosion within metallic surrounding filled with liquid. BS EN 15495 Acoustic emission. Examination of metallic pressure equipment during proof testing. BS EN ISO 18081 Draft for public comment 2014. Acoustic emission. Leak detection by means of acoustic emission. BS EN ISO 18249 Draft for public comment 2014. Acoustic emission testing. Testing of fibre reinforced polymers. Specific methodology and general evaluation criteria.


Welding Brochure PDF available as download from bsi

Revised guide to gases for the licensed industry

New information setting out industry best practice guidance on the storage of gas in confined spaces has been produced for the drinks dispense industry.
National trade body the British Compressed Gases Association (BCGA) has updated its guidance note GN 9, ‘The Application Of The Confined Spaces Regulations To The Drinks Dispense Industry.’
GN9 has been produced to encourage bar owners and retailers to consider their responsibilities regarding the safe storage of dispense gases – providing them with a tool that will help to satisfy the regulatory requirements placed upon them.
The guide has been produced in consultation with the British Beer & Pub Association (BBPA) and the Brewing, Food & Beverage Industry Suppliers Association (BFBi) and can be downloaded for free from the BCGA website www.bcga.co.uk
Featuring a clearer definition of what classifies a cellar as a confined space, the revised GN9 document joins the 5thEdition of the BBPA’s ‘Practice for the Dispense of Beer by Pressure Systems in Licensed Premises,’ which also gives guidance on the subject. The BBPA also produces the document ‘Carbon Dioxide in Cellars.’
Doug Thornton, Chief Executive of BCGA, said: “Beverage gases and associated dispense equipment are often located in a cellar – which may be classified in law as a Confined Space.
“If this is the case, the Confined Spaces Regulations require operators of drinks dispense equipment to carry out a formal Risk Assessment of the risks to their employees arising from any possible release of the gas.

“These regulations require employers to carry out an adequate Risk Assessment and, where necessary, ensure appropriate control measures to protect those accessing or working in the area.

“Not all cellars are considered to be a confined space and this will be determined by the risk assessment. However, where the risk assessment identifies that a cellar is a confined space then GN 9 should be followed.
“The guidance note has been produced to support an easy-to-use assessment procedure which can be applied in a cellar, classifying risk as tolerable, medium, or high. It then gives any necessary actions resulting from the assessment.”

Cited as ‘the invisible industry,’ industrial gases perform a number of important tasks within the beverage dispense sector.

Carbon dioxide is an inherent component of beer and an intrinsic part of carbonated beverages.

The gas is also relied upon to operate cellar equipment, including the pushing out of products from containers such as a keg.

Mr Thornton added: “Good dispense gas is supplied as food grade gas, in a cylinder that is correctly labelled, tested and in good condition.

“It is essential for serving the product in the way that the drinks supplier intended.

“However, outlets are being targeted by seemingly attractive offers from non-reputable suppliers. These should be avoided at all costs as the impact on safety, as well as drink quality, are hugely significant.”

Gas Safe gadgets

Gas Safety Gadgets

There’s a rather nice new gas safety gadget available that is receiving high praise for it’s purpose. Who loves cooking, a good old Bar-B-Que, BBQ with gas, most of us do at some point throughout the Summer or when celebrating a garden party. What about monitoring those gas levels? What about how low the gas gets before you find out it’s too late and you’ve got no cooked food!!!  For the safety aspect alone this safety gadget is brilliant. The Gas Watch gadget.

Gas Safe gadgets

Never run out of gas again! With GasWatch our system will notify you when gas is low

In the recent review the GAS WATCH came out with flying colours.

This is something you may want to know about before you buy your first propane fill of the season. We got in the GasWatch model TVL214 BBQ tank level indicator, a ring-shaped digital scale (place your tank atop it) with a cord-mounted pod (3 AAA cells inside) that hooks to tank’s collar. Once you enter the tank’s empty weight (read that from the tank collar), any time you turn it on it will show you your tank’s immediate percentage of full. How many times have you gone for a fill only to find the tank really wasn’t all that empty? Or worse, how many times have you left the meat barely cooked while you had to do a gas run? Unlike other tank status readers we’ve seen, this one just uses gravity. Bottom line: the GasWatch TVL214 BBQ tank level-indicator scale tells you in one quick look that your tank’s all set for you to cook.

Don’t experience what football fan and food lover Tony did at last year’s Super Bowl tailgating party:

“My wife, Lisa, and I spent all day Saturday preparing food, getting the house ready, and running errands for our party. The one thing I forgot to do was have an extra propane tank filled, but the tank I had was heavy, so I wasn’t worried. Unfortunately, I didn’t realize how much gas it was going to take to cook food for so many people.

“We were about halfway through cooking 50 hot dogs and dozens of wings when we ran out of gas. I had to rush to the store in the middle of the biggest game of the year and buy more propane, while my guests waited for dinner. That’s when one of my friends told me about Smart GasWatch™. He explained that it could save a party, or simply dinner, by warning when the tank is low on propane. Before my next barbecue, I bought a Smart GasWatch™. I couldn’t believe how easy it was install. And I enjoy the peace of mind I get from using it. I would never have another tailgate party without Smart GasWatch™.”

Coming soon: A smart phone App that allows you to monitor the Smart GasWatch™ while you entertain guests in your home.

Smart GasWatch™ is available at UK retail outlets like Amazon.

BFBI

Safety Training for Speciality, Cryogenic Medical Gas

Gas-Con release – April 2015

Over the past 24 years Gas Safe Consultants have provided high quality professional safety training to a wide range of industrial, speciality, cryogenic and medical gas users.

Over that time they have built up a reputation for technical expertise, consultancy skills and innovation. Their associates provide highly interactive workshops in a relaxed style that allows delegates to not only learn but also to enjoy the experience.

In order to expand and extend their product offering, Gas Safe are now working in collaboration with ourselves at Gas-Con to bring together the very best in training and consultancy to our gas users.

Simon Fisher, our MD has extensive knowledge of the gases industry, in particular, on the licensing trade and is recognised as an industry expert on drinks dispense. Through our organisation Gas Safe are now able to offer cellar training, beer dispense training and Confined Spaces Risk Assessment for the licensed trade.

Both Gas Safe and Gas-Con are full members of the BCGA and all training and consultancy is in accordance with BGCA codes of practice.

Simon is also the Chairman of the BFBi’s Gas Suppliers and Installers Committee ensuring all training is in accordance with the very best practice in the industry.

For full details of training workshops or for further details of the range of services available please contact either Gas-Con or Gas Safe using the following links.

www.gas-con.co.uk or www.gassafeconsultants.co.uk

Updated Code of Practice 6

Updated Code of Practice 6
Code of Practice 6 – The safe distribution of acetylene in the pressure range 0 – 1.5 bar – Revision 3: 2015

Gives guidance on the safe distribution of acetylene at pressures between 0-1.5 bar. Both fixed and mobile systems are included, as are the statutory requirements.
We wish to advise you that the above publication is now available for viewing on the BCGA Website.

Guidance Note 27 – Guidance for the carriage of gas cylinders on vehicles. Revision 1: 2015.
Provides guidance on safely transporting gas cylinders in order to comply with ADR and provides a method for calculating the threshold quantity for any gas cylinders being carried. Download your free copy of GN27.

Leaflet 13 – Medical oxygen in a vehicle. Revision 2: 2015
This leaflet highlights the key safety information for patients and drivers where medical oxygen cylinders or medical liquid oxygen equipment is used and / or transported for personal use in a vehicle. Download your free copy of L13.

Leaflet 1 – The carriage of small quantities of gas cylinders on vehicles. Revision 5: 2015
This leaflet highlights the basic legal and safety requirements for transporting small quantities of gas cylinders on a vehicle whilst at work and provides sound advice if transporting gas cylinders for personal use. Download your free copy of L1.

BCGA Annual Conference 2015
Don’t forget – it’s not too late to book your place at the BCGA Annual Conference taking place on Thursday 23 April 2015 at the Marriott Hotel and Country Club, Worsley Park, Manchester.

Our full programme of industry and keynote speakers is now available for viewing.

You can book your place by using our secure online booking system through the BCGA website.

Find out more about the BCGA Annual Conference and book your place.